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Magotteaux

Key takeaways

  • Category: Crushing & Screening, Wear Parts & Liners
  • Based in: Vaux-sous-Chèvremont (Belgium), Chaudfontaine (Belgium), Aubrives (France) and 16 more locations
  • Serves: Australia, Belgium, China, France, India, Italy, Japan, Philippines, Singapore, South Africa, South Korea, Spain, Thailand
  • Operating: 1914 (Lucien Magotteaux buys small iron foundry in Vaux-sous-Chèvremont
  • Certified: ISO 9001, ISO 14001

Magotteaux is the world leader in process optimization solutions for abrasive and impact applications in mining, cement, aggregates, quarrying and power stations. The company is part of Sigdo Koppers, listed in Santiago, Chile, and operates with a workforce of more than 3,000 qualified individuals across a global footprint. Magotteaux supplies the widest range of optimized solutions for abrasive and impact applications with a market footprint of above 700,000 tons of grinding media and castings through 22 specialized production units and 3 joint ventures.

The company serves customers worldwide through a network of 200+ technical and sales experts located close to customer operations, with coverage of more than 150 countries. Magotteaux combines expert advice, services and resources, products, equipment and systems to help customers optimize their operations, recover more valuable minerals, and deliver final products at the best total cost of ownership with minimal environmental impact.

The company is the only supplier to offer a full range of grinding balls and grinding media cast and forged, low and high chromium as well as ceramic grinding beads, ideal for dry grinding in mining among other applications. Magotteaux also provides vertical mill mining castings, crusher wear parts and ball mill liners designed to protect outer mill shells from damage, with ball mill liners and vertical roller mill products described as both long-lasting and reliable.

Magotteaux offers unbeatable know-how in all processes applied in the cement and aggregates industries, providing industrial expertise with vertical roller mill cement plant equipment. The company manufactures the Mag’Impact VSI crusher and all associated VSI crusher parts, designs and produces HSI crushers wear parts such as crusher blow bars, and offers the MagoClass cement classifier plus cement mill liners for vertical cement mill applications. Magotteaux also equips pyro processing lines with reliable parts including clinker coolers, dipping tubes, and cooler grate plates.

The company provides superb ranges of hammer mill parts with patented material technologies and offers ranges of optimized crushing solutions where the striking head shape of each hammer is maintained throughout the product’s life cycle. Magotteaux offers tailored grinding rods and provides solutions that work with existing customer processes, including tailored grinding rods that provide increased lifespans and steadier milling conditions, vertical coal mill parts that can be used in both horizontal and vertical shaft impactor set-ups, latest impact crusher parts and the Expand range of roller castings that can be operational with many different milling applications in use throughout the world.

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Company details

Projects and clients
Cement plant in Indonesia with Expand One rollers for vertical mills grinding hard limestone, iron sand, silica and clay, doubling roller lifetime (case study dated October 2021 and September 2022 order), Copper mining operation achieving 1.3% increase in copper recovery with original grinding media alloy versus lower cost alternative (case study), Recycling plant achieving 15% reduction in wear-related costs, 30% drop in rotor maintenance, 40% decrease in part replacements with Magotteaux Cement / Aggregates Blow Bars One (case study)
Scale
More than 3,000 employees, 700,000 tons of grinding media and castings market footprint, 22 specialized production units, 3 joint ventures, More than 7,100 tube mills equipped worldwide, 200+ technical and sales experts, Over 50 years experience in vertical mill mining technology, Over half a century in dry grinding in mining, More than a decade of knowledge in dry grinding applications in cement and power industry, 35,000 years of combined expertise in comminution, 51,000 years of combined expertise, 94% customer satisfaction rate, Plant in Brazil with 110,000 tons/year capacity for high chromium grinding media following 40,000 ton expansion in 2024, 150 countries
Also worth knowing
Founded 1920, over 100 years of experience, Patented material technologies including XCC superior metal matrix composite (MMC) technology developed 2009, Xwin first composite material technology 1990 combining increased resistance to wear and shocks, Duocast high performance constant profile design 2016, Expand and Expand One longer-lasting vertical mill castings, Magotteaux is the only supplier offering the full range of grinding balls and grinding media cast and forged, low and high chromium as well as ceramic grinding beads, Magotteaux is market leader in design and manufacturing of crusher wear parts and leader for both Horizontal and Vertical Shaft Impactor applications, Strategic partnership with Codelco for circular economy models and sustainable innovation in mining, Global partnership with StoneThree to promote Comminution Booster in mines 2025, Buy-back scheme for vertical mill castings, Machine learning models developed for predicting grinding media alloys performance, Discrete Element Method adopted to model and simulate VSI/HSI crusher features, Over 80% of raw materials used are recycled

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Frequently asked questions

What does Magotteaux supply?

Mill audits, Grinding plant optimization, Laboratory tests, Training courses, Process optimization for improved metallurgical performance, Process Optimization Solutions, Laboratory test program (on and off site), Industrial test program, Milling efficiency optimization

Where is Magotteaux based?

Vaux-sous-Chèvremont (Belgium), Chaudfontaine (Belgium), Aubrives (France), Bergamo (Italy), Urdiain (Spain), Johannesburg (South Africa), Limassol (Cyprus), Shanghai (China), Zibo (China), Jiangyin (China), Wuxi (China), New Delhi (India), Tokyo (Japan), Bangkok (Thailand), Anyang (South Korea), Singapore, Manila (Philippines), West Perth (Australia), Wingfield (Australia)

Which industries does Magotteaux work in?

Mining, Cement, Aggregates, Recycling, Power stations, Waste to Energy, Dredging, Quarrying

What equipment or products does Magotteaux offer?

Grinding balls, Grinding media, Ceramic grinding beads, Ceramic grinding media, Boulpebs, Grinding rods, Tube mills, Tube mill liners, Diaphragms, Intermediate diaphragm, Transfer diaphragm, Discharge diaphragm, Lifting liners, Classifying liners, Feed end liners, Inlet/Outlet end liners, Grate liners, Shell liners, Crusher wear parts, HSI crusher hammers, Blow bars, Hammer crusher wear parts, VSI crusher parts, Mag'Impact VSI crusher, Mag'Impact 2100, Mag'Impact 2100 Sand, Mag'Impact 2400, Mag'Impact 2700, MagoClass cement classifier, Crusher hammer parts, Shredder hammers, Vertical roller mill castings, Hollow balls, Rings, Vertical mill wear parts, Vertical tower mill castings, Vertical tower mill grinding media, Ball sorter, Ball loader, Water injection system, Heat resisting castings, Preheaters, Kiln castings, Clinker coolers, Dipping tubes, Cooler grate plates, Immersion tubes, Tipping valves, Travelling grates, Brick retaining system, Nose ring, Reciprocating coolers, Satellite coolers, Incinerator wear parts, Roll sizer, Mineral sizer parts, VSI crushers, HSI crushers, Shredders, Manganese cone crusher wear parts, Magotteaux Cement / Aggregates Blow Bars One, Magotteaux Cement / Aggregates Blow Bars Plus, Magotteaux Mining / Cement / Aggregates / Recycling Hammers Plus, Expand, Expand One, Expand roller, Duocast, Duocast HP, MMC, XCC, Xwin, Xclass, Keramax, Sensomag, Magoload, MagoLoad, Magotteaux Mill, Magotteaux floatcell, Neox, MagoPulp, MagoSense, Smart Mag'Impact system, Chemillurgy, Comminution Booster

How long has Magotteaux been operating?

1914 (Lucien Magotteaux buys small iron foundry in Vaux-sous-Chèvremont, Belgium), 1920 (Lucien Magotteaux founded the Magotteaux foundry), 1934 (Georges Halbart started work), 1967 (High-chromium grinding media launched), 1990 (Xwin first composite material technology), 2004 (Xclass concept, Sensomag sensors, Magoload automatic loading machine, Magotteaux Mill laboratory mill, Magotteaux floatcell, Keramax ceramic beads, XP/products/classifier-xp4i fourth generation), 2009 (XCC superior metal matrix composite wear solution), 2011 (Magotteaux joins Sigdo Koppers, Neox new generation ceramic technology), 2012 (Strategic acquisitions for complete grinding media solutions), 2014 (Chemillurgy holistic approach), 2016 (Duocast high performance constant profile design, Joint ventures with Xingcheng Special Steel Works and Grintec advanced Materials Technology), 2020 (Expand innovative longer-lasting vertical mill casting launched, 21st century innovation commitment), 2021 (MagoSense real time mill monitor developed with KIMA Process Control), 2023 (Integrated Annual Report issued, Launch of Full Expand roller, Introduction of new patented first chamber lifting liner for cement mills), 2024 (Plant expansion in Brazil, Machine learning models for grinding media alloys performance, Adoption of Discrete Element Method, Codelco partnership), 2025 (Signature of global partnership with StoneThree for Comminution Booster in mines)

What certifications does Magotteaux hold?

ISO 9001, ISO 14001

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